Conveyor systems offer workers greater safety and increased productivity than any other piece, including inventory and manufacturing equipment. Conveyors make it easier to move components, finished products, packaging, and other goods when they are well-designed and used efficiently. But, a conveyor system malfunction could cause production lines and warehouses to become chaotic, leading to bottlenecks and material piling up, potentially putting workers in danger, and damaging valuable inventory.
Tips for choosing a belt for pre-production
Consider what loads your belts will carry the load size, weight, dimensions, as well as other characteristics, will affect which material, motor and drive you to need. Other factors, such as temperature and materials, can also impact the selection. You should first learn the differences between rigid and plastic modular thigh belts. It’s a good idea, in general, to talk to a belt expert about different design options.
Allow your conveyors and equipment to pull. Pulling will be much more efficient than pushing. Pushing can cause your conveyor belt to lose up to 50-70% of its load capacity.
Determine the flow rate. This will determine how fast and precisely you need your materials fed or removed by conveyors. For example, the distribution and airport industries require a fast-moving conveyor. Fasteners and endless splicing equipment are required for fast-moving belts.
Tips to choose the right conveyor belt for your production line
The cost of a conveyor belt breakdown can be costly.
Make it an everyday routine Follow the manufacturer of conveyor belts’ recommendations for daily, weekly and monthly inspections. It is important that your maintenance personnel, whether they be internal or external, keep track of each inspection, as well as the preventative measures, are taken.
Keep It Clean This is important for pharmaceutical, food, cosmetics, and dairy companies. But all industries will see a rise in conveyor belt efficiency through regular cleaning and maintenance. A regular cleaning program will reduce energy consumption as it will prevent friction and slippage from destroying the motors, wheels, and other moving pieces. The value of a clean-in-place system will depend on your business.
Replace parts. Predictive care can not only prevent major failures but also help maintain productivity. Bad parts are much more likely to cause production binds. They are often the cause of poor workflows, which can impact revenue and profits. If you want to practice predictive and preventative maintenance, you must have key parts on hand or have a conveyor supplier who can quickly get your equipment back up and running.
Training, safety, and logistics tips
Conveyors are an essential part of many productions, distribution, and supply chain environments. Conveyor belt hire have a high productivity potential. However, conveyor belts must be properly placed and used for them to perform at their best.
Inspect and calibrate Before setting up conveyors and every day thereafter, inspectors need to ensure safety features such as full stops or machine guards. – All safety devices are in place. To make sure that conveyers are safe and easy to use, it is essential to calibrate them and ensure that they comply with standards. Belts can be misaligned by vibrations, touch with people, handcarts, and other working conditions.
Conveying and Hoisting Solutions can help you improve the efficiency of your conveyor belts
Proper planning, maintenance, and regular inspections are essential to ensure that conveyor belts last a long time. While regular maintenance and planning in advance can seem cumbersome, they will save you time and prevent production delays.
Conveying and Hoisting Solutions is determined to make your conveying systems reliable. This industry is something we love, so our products are built on quality, innovation, and expert knowledge.